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PowerLink® CAC Series
Alternating Current Dynamometer
PowerLink® AC
Dynamometer Introduction
XiangYi Power Testing Instrument
Co., Ltd. develops the new AC
dynamometer in China supplying with
a 4-quadrant flux vector AC inverter
and torque control technology. The
whole AC Dynamometer system consists
with a high speed/ high torque AC
motor, HBM torque flange and
Siemens/ABB 4-quadrant AC inverter.
Besides, another main cores are the
FC2000D Engine Automatic Test and
Control System with the complete
Intellectual Property Right,
self-developed gauges, displays and
software.
The AC dynamometer is applicable on
the researches and productions of
different engines, vehicles,
vessels, engineering mechanics,
components of transmission mechanics
etc..
Real-time control system
Real-time control system is the
control panel for controlling
individual test accessories and acts
as the system major core. The system
consists of a FC2000D control unit,
4-quadrant AC inverter, electric
motor, torque flange, AC
dynamometer, throttle executor and
other related measurement control
accessories. The whole system can
measure and control the engine tasks
individually.

Inverter system
CAC series AC dynamometer adopts
Siemens Simovert Masterdrives series
or ABB ACS800-17 series industrial
drives. Siemens or ABB has an
unrivalled reputation in providing
AC drives for all types of test rig
applications. Siemens or ABB drives
are used to control the speed and
load torque of AC electric motors
used in the testing of rotating
machines such as gears, engines,
transmissions and complete vehicles.
The Siemens or ABB drive brings
incredibly high accuracy and dynamic
torque control.

Industrial inverter
applicable on Engine test stands
Engine test stands have many uses
including engine development,
exhaust emission studies, engine
durability testing and ensuring
production quality. A good engine
dynamometer must be able to react
rapidly to changes in load torque
and speed if it is to give a true
representation of the real-life
conditions to which an engine will
be subjected.
The ABB or Siemens industrial drive
provide the most dynamic solution on
the market. The load torque can be
varied from zero to full torque
within milliseconds, ensuring highly
responsive changes to load torque
and speed. The benefit is a more
accurate picture of precisely how
your engine will perform.

Industrial inverter
applicable on Transmission test
stands
Transmissions undergo some of the
most rigorous tests of any
automotive component or system. From
gearshift tests and synchronization
through to calibration of automatic
transmissions and clutches, they all
demand a rapid change of load
torque. In addition, these
applications require dynamic
simulation of multiple load sources,
as presented by the use of several
AC motors on the same transmission
system.
The ABB or Siemens industrial drive
can operate in torque or speed
control mode, switching between
modes within milliseconds. In fact,
the load sharing and mutual
communication between drives happens
within 2 ms. This enables dynamic
testing of differential gears as
well as systems such as ABS and EPS.

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Torque transducer
The torque and speed
measurement of AC
dynamometer selects the
Germany HBM torque flange.
HBM torque flange is a
non-contact type torque
sensor and consists with
rotary and stator. Through
the flange, rotary directly
contacts with electric
motor¡¯s shaft and follows
with the rotation of motor¡¯s
shaft. Torque pulse signal
is outputted through the
stator. The maxiumum torque
calibration accuracy is
0.1%FS, 200% overload
ability, damage loading ¡Ý
400%. This torque flange has
the new design, compact,
high responsible rate which
can provide real-time high
accurate torque measurement.

PowerLink® AC
Dynamometer Models

PowerLink® AC
dynamometer with High Speed
High Power electric motor

AC Dynamometer
Technical parameters
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Rotation Speed Testing
Error £º¡À1r/min
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Torque Testing Error
£º¡À0.1%FS
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Active Response Time
£º£¼5ms
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Variable Frequency
Control Method £ºDTC
Direct Torque Control
Method
Types of dynamometer
comparison

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Reference download
link:
1. AC Dynamometer
http://www.powerlinkpt.com/downloads/7.pdf
2. FC3000 Engine Automatic
Test and Control System
http://www.powerlinkpt.com/downloads/5.pdf
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